Everything you need to know about Welding Machine Maintenance

 

It is not a hidden fact that most welding equipment produced by Welding Consumables Manufacturers in India ends up in environments that are quite rigorous. Welding equipment is used across various industries such as the construction industry, automotive industry, farming, fabrication, and other industries as well. Given that such industries use machines constantly, various aspects of maintenance often get ignored. However, in order to protect your investment, it is important to pay keen attention to the maintenance of the equipment. 

Your Go-To Guide for welding machine maintenance

In order to avoid future hazards and safety issues, it is important to routinely check your machines and look after their maintenance. Make sure that these checkups and maintenance are carried out by professionals who have extensive knowledge of Welding machine maintenance. The following are some ways in which you can look after your welding machines: 

Power source and power line 

Make sure that the equipment is grounded properly as you do not want yourself or your employees being constantly concerned about the possibility of an electric shock. Whenever the output is switched on, the work circuit, as well as the electrode, are live with electricity. Touching these electrical parts can result in fatal shocks. Thus, incorrect installments can be hazardous. There are certain common practices that will help you in grounding your equipment. Make sure that the working conditions are dry since water is an excellent conductor of electricity. You can use insulating rubber mats as well. 

Wire Feeders 

Make sure that you check the wire drive rolls that feed the electrode. In case they are dirty, remove them and clean them with a brush. However, if they are beyond cleaning and too deformed you will have to replace them. It is important to remember that the maintenance of the drive rolls can take place only when the feeders are shut off. Additionally, you can also check the outlet and inlet guides. If they are deformed you can replace them as well. 

Electrodes 

When it comes to TIG or MIG welding, the equipment is usually equipped with on and off control for the power output. Thus, when the switch is on, the electrode procured from Welding Electrodes Manufacturers becomes hot because of the electricity, even if the welding gun switch is off. It is important to remember that the electrode wire or any other surrounding object that can act as a conductor should not be touched unless the power source is completely switched off. In the case of SMAW welding, the equipment may not have on/off controls. In such cases, the electrode should not be touched at all until the welding power source is switched off. 

Cylinders 

Cylinders need to be fastened securely at all times. In case you move the cylinder, make sure to secure it with chains and use a protected cap that is threaded to the top of the cylinder. This provides protection to the valve system. You can also purchase wear plates from Wear Plates Manufacturers in India to ensure that the cylinders are stored safely. 

Conclusion 

Following a routine check-up regimen can help you in ensuring that your welding power source can run for decades without any issues. Given that these welding machines are designed to endure rough usage, they tend to be quite durable as it is. Thus, just some maintenance can go a long way.